A. Aluminum Extrusions: The horizontal rails of the fence system
shall be extruded from 6061-T6 (or an equivalent performing alloy
registered and recognized in the Aluminum Standards and Data book
produced by the Aluminum Association) with a minimum ultimate strength
of 38,000 psi. Pickets and posts shall be extruded aluminum manufactured
from 6061-T6 alloy (or an equivalent performing alloy registered
and recognized in the Aluminum Standards and Data book produced
by the Aluminum Association) with a minimum ultimate strength of
22,000 psi and a minimum yield strength of 16,000 psi.
B. Fasteners: All fasteners shall be stainless steel with zinc
dichromate coating for enhanced corrosion resistance. Phillips head
screws shall be used to attach the pickets to the rails while self-drilling,
self-tapping
phillips head screws shall be used to connect the rails to the
posts. All screw heads shall be painted to match the finish of the
fence.
C. Accessories, All castings used for post caps, finials, scrolls,
and latches shall be made from either zinc or aluminum. Only stainless
steel fasteners may be used with these accessories.
2.03 Finish:
A. Pretreatment: Before the finish is applied, a five-stage Pretreatment
must be applied to assure maximum adhesion and corrosion resistance;
Stage 1: High alkaline cleaner to prepare the surface
Stage 2: Water rinse
Stage 3: Combination of chromic, phosphoric and hydrofluoric acids
that produce the chrome-phosphate conversion coating for maximum
adhesion and corrosion resistance.
Stage 4: Water rinse
Stage 5: Water rinse
B. Coatings! After the Pretreatment, the metal is dried and the
paint is then applied. The fence system shall have an electrostatically
applied baked on flexible acrylic finish that meets or exceeds industry
standard tests.
C. Tests
1)AAMA 603 (covers test procedures for pigmented organic coatings
on extruded aluminum)
2) AAMA 605 (covers high performance organic coatings on architectural
extrusions and panels)
3) ASTM D2247 (Humidity resistance of 1,000 hours)
4) ASTM 8117 (Salt spray resistance of 1,000 hours)
5) Accelerated weathering for 500 hours under Method 6152 of Federal
Test Method 141 shall show no adhesion loss, with only slight fading,
chalking and water staining.
6) Outdoor weathering shall show no adhesion loss, checking or
crazing, with only slight fade and chalk when exposed for one year
in Florida facing south at a 45 degree angle.
7) Minimum hardness of 2H using ASTM D3363
2.04 Construction:
A. Horizontal rails: Rails shall be 1" square channel for
residential grades or 1-5/8" square channel for commercial
grade. Pickets shall pass through holes punched in the top of the
rail. The rail shall have a top wall thickness of .055" and
side wall thickness of .080" (residential) or .070" (commercial)
top wall thickness and .100" side wall (commercial). The number
of rails will vary according to grade, height and
B. Pickets: Pickets shall be fastened to the rails using stainless
steel screws painted to match the color of the fence. Screws shall
be used on only one side of the rail, leaving the other side with
a clean appearance. Pickets shall be 5/8" square with a .050"
wall thickness for residential, and 1" square with a .065"
wall thickness for commercial. Welding the pickets to the rails
will not allow the fence to rake and is unacceptable.
C. Posts: Posts shall be 2" square with a .060" wall
thickness for residential or 2-1/2" square with a.075"
wall thickness for commercial. Gate posts for residential shall
be 2" square with a .125" wall thickness, while commercial
gate posts shall be either a 6" square with a .188" wall
thickness or a 4" square with a .125" wall thickness.
A gate requires a gate post on both sides. A cast aluminum post
cap comes standard with all posts.
D. Gates: Swing gates, Rolling gates and cantilever gates shall
be fabricated according to the manufacturer's standard methods.
Walk gates shall be self-closing and self-latching.
E. Strength: Assembled sections must be able to support a minimum
of 300 pounds (residential) of vertical load at the midpoint of
any horizontal rail without permanent deformation, while commercial
grade must be able to withstand a minimum of 1,000 pounds without
permanent deformation. Residential strength is available in heights
of 36", 42", 48", 60" and 72". Commercial
strength is available in heights of 48", 60", 72",
84" and 96".
2.05 Warranty:
The entire fence system shall have a limited lifetime warranty
against defects in workmanship and material while the finish must
also carry a limited lifetime warranty against cracking, chipping
or peering.
Part 3 Execution:
3.01 Installation:
All material must be checked upon receipt at the job site prior
to installation to check for any damage that may have occurred during
transport. The fence system must be stored in a safe and dry environment
so as to protect it from any potential damage. This aluminum Ornamental
Fence system must be installed in accordance with manufacturer's
standard procedures.